ABB DCS880 DC Drives
Direct Replacements for GE DC2000, Reliance FlexPak 3000, and More
ABB's Premier DC Drive Offering – Integrated by Riverside Drives
As leading manufacturers like Reliance Electric, Allen-Bradley, and GE phase out DC drives, ABB remains committed to delivering reliable, high-performance DC drive solutions. The ABB DCS880 series provides modern, drop-in replacements for aging systems—minimizing downtime and maximizing performance.
With over 40 years of expertise, Riverside Drives specializes in engineering seamless upgrades using ABB’s latest technology. We design and build custom sub-panels to bypass long lead times, ensuring your operation stays online.
DCS880 Drive Packages Available
DCS880-SO (Standard DC Drive Module)
- 5 to 3,250 HP at 480 VAC
- 100 to 1,000 VAC input
- Control Modes: Speed Control / Torque Control
- Fieldbus Options: PROFIBUS, CANOpen, Modbus, EtherCAT, Ethernet/IP, Profinet, and more
Applications: Metals (rolling/tube mills, roller tables), Test Equipment, Plastics & Rubber (extruders, kneaders)
Build Options: S01 (2Q non reversing), S02 (4Q reversing)
Key Features: Built-in STO, adaptive programming (20 blocks), convection/forced cooling, UL 61800-5-1 compliant
DCS880-EP1 / EP2 – FlexPak 3000 Replacement
Engineered to replace the Reliance Electric FlexPak 3000. Includes:
- AC & DC fuses
- Control transformer
- AC contactor
- Optional: Circuit breaker/disconnect, line reactor, blower motor starter
EP1: 2Q non-reversing | EP2: 4Q reversing
DCS880-EP3 / EP4 – GE DC2000 Replacement
Drop-in replacement for GE DC2000 cabinet drives. Includes:
- AC & DC fuses
- Control transformer
- AC contactor
- Optional: Circuit breaker/disconnect, line reactor, blower motor starter
EP3: 2Q non-reversing | EP4: 4Q reversing
Engineered for Harsh Industrial Environments
From steel mills to wire drawing lines, the DCS880 thrives where reliability and torque control matter most. Available in 6-, 12-, or 24-pulse configurations, these drives support up to 20,000 A / 1,500 VDC.
Riverside Drives combines ABB’s advanced technology with UL508A-certified panels, field-proven engineering, and localized support.
Need Fast Delivery?
We mount DCS880 S01/S02 modules to custom sub-panels including all components—transformers, disconnects, contactors, fuses, and more—for quick deployment.
Frequently Asked Questions
Is there a drop-in replacement for the FlexPak 3000?
Yes, the DCS880-EP1/EP2 supports up to 600 HP. View **DCS800** conversion chart.
Can I replace a GE DC2000 with ABB?
Yes, the DCS880-EP3/EP4 supports up to 500 HP as a direct cabinet replacement.
How do I convert a DC-powered steel line to AC drives?
It’s a complex, multi-step process that involves evaluating site conditions, motor requirements, and specifying a complete AC drive lineup. It also includes designing a motor control center and engineering the PLC panels and operator interfaces. Read our case study.
